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Project Management: Setup New Plant of Core Production Line Essays

Project Overview a. Introduction Vacuumschmelze (VAC) is a company from German that produce core. Cores are widely used in common mode choke (CMC) application due to their unique combination of properties. By using low cost raw material and modern, VITROPERM strip is used and have a wide range of applications. The applications of core are: ? ? ? Solar Inverter Frequency Converter EMC Filter Automotive Application The cores produce have the different size and inductive value. VAC has provided the technology and methodology to us to build one production line in Malaysia. The sales office is located in Singapore. So, we want to build our plant in Malacca. This is because the location of plant is near to the sales office. It will be reduced the logistic cost. For early stage, there will be VAC staff from German that guide our technician and engineer. For the layout design of the plant, it will be guide by Process Engineer so that the operations flow according to process steps.
The design also has to fulfill the safety requirement. There is also other thing to be considered when designing the plant. For example is the location of the furnace area and gas area. Both of the area need to locate near because Annealing process required Nitrogen and Hydrogen gas. Page | 2 FIB36103 PROJECT MANAGEMENT UNIKL MALAYSIA FRANCE INSTITUTE b. Project Goal’s The goal’s of the project is to build production plant from start construct the plant until the production starts. With the project, the production of core can penetrate the market of supplying this product.
COMPANY’S VISION To be one of the leading company of producing core in Malaysia COMPANY’S MISSION To supply the finest quality of different type of core to the electronics company To ensure products quality and customer satisfaction. c. Project Objectives ? ? ? ? To setup machine and install new production system of Core Department To plan the project time consumption and schedule the task To estimate cost of project and plan the budget of the project To analyze the risk of the project Page | 3 FIB36103 PROJECT MANAGEMENT UNIKL MALAYSIA FRANCE INSTITUTE d. Scope of Project
This project involved the setup for a new production plant for Core Department. The project starts from incoming of material to the packaging area. For the whole layout, there are 10 areas that are divided according to specific process and activities. The areas that need to designed are: ? Incoming and outgoing of material Picture 1: VITROPERM Strip Picture 2: Core Casing In this area, material such as casing and winding strip is place in the incoming area. This area needs to be arranged well because the material comes according to order number of product.
For the outgoing area, the racks have to be wide because all finish products are already label and waiting for logistic to pick up. ? Winding Machine Picture 3: Winding Machine Winding machine is the main process for the core department. Each product needs to be winding for the first stage. There are two types of winding machine that are Vitromat Type 3 and Vitromat Type 5. Page | 4 FIB36103 PROJECT MANAGEMENT UNIKL MALAYSIA FRANCE INSTITUTE ? Furnace area Picture 4: Furnace for Annealing Process This area involve of three furnaces with two different types. The types are 2000 watt and 2400 watt.
In this area, there is also a ceiling crane used to lift units into furnace. ? Elastosil and Encapsulating Picture 5 : Elastosil Machine For elastosil process, there are two XY-table used to gluing the units to the casing. There is also an air press used to close the casing. Encapsulating is manual process of casing the core. Here, operator will manually put the core into casing and seal it. Page | 5 FIB36103 PROJECT MANAGEMENT UNIKL MALAYSIA FRANCE INSTITUTE ? Epoxy and Chemical Area Picture 6: Epoxy machine In Epoxy area, there are four epoxy machine use and located in a room.
This room is specially designed for epoxy process that has it own specification. The room needs to have good air circulation, maintain room temperature and dust free. For chemical area, this place is to store chemical used in the production line. There is also a section in this room to clean unit using special chemical. ? Universal Tester Area Picture 7: Universal tester Machine This is the place where unit will be check and test using computer. This area consists of three universal testers. Each tester are equip with jig, computer and telescope. Page | 6 FIB36103 PROJECT MANAGEMENT UNIKL MALAYSIA FRANCE INSTITUTE Parylene Coating Area Picture 8: Parylene Coating Parylene coating is a process where unit need to be layered with parylene. This machine need to be in a room with low temperature because of the machine is too hot when running. Other than that, liquid Nitrogen needs to be poured into the machine at certain time. So, it need special place where other people hard to access. ? Waste Area Waste area is most important area in the plant. This section is where all waste products are place at the same place. The waste materials are categorized by type of material, before or after annealing and production waste. Nitrogen and Hydrogen gas Area Picture 9: Gas Area In this area, Liquid Nitrogen and Hydrogen gas are placed outside of the factory. The Liquid Nitrogen is store in tower tank while Hydrogen gas is store on pressure container. Both gas are connected to the furnace for annealing process. Page | 7 FIB36103 PROJECT MANAGEMENT UNIKL MALAYSIA FRANCE INSTITUTE ? Office Area This is where the manager, production team, maintenance team and meeting room are located. All of the areas above are designed as attach in the layout of the plant. The designed are based on the discussion with Process Engineer.
This is because the flow of the process needs to be smooth so the production rate will increase. The details of the layout diagram will be attached at the appendixes. Page | 8 FIB36103 PROJECT MANAGEMENT UNIKL MALAYSIA FRANCE INSTITUTE e. Production flow Raw Material (VITROPERM Strip) Step 1: Winding the Strip Winding Machine (Vitromat) Step 2: Annealing Process Step 3 (a): Gluing Core to Casing Vacuum Furnace Elastosil or Encapsulating Step 3 (b): Coating the Core Step 4: Core Inspection Epoxy Or Parylene Coating Universal Tester Step 5: Packaging Process Packing Figure 1: Production Flow Process Page | 9 FIB36103 PROJECT MANAGEMENT
UNIKL MALAYSIA FRANCE INSTITUTE f. Project Organization Chart Figure 2 : Project Organization Structure Kamil Ahmad CEO Mohd Noor Hassan Manager Azwan Arif Maintenance Engineer Shahrizam Process Engineer Shahrul Azim Production Executive Khairul Amizi Team Leader 1 Technician Azizul Mohamed Team Leader 2 Technician Nur Azura Supervisor 1 Rubiah Supervisor 2 Technician Afizan Mahadi Technician Hanafi Aiman Process Technician Khairi Raziz Operator Shift 1 20 people Operator Shift 2 20 people Figure 3: Plant Organization Chart Page | 10 FIB36103 PROJECT MANAGEMENT UNIKL MALAYSIA FRANCE INSTITUTE g. Expected Outcome ? ? ? ? ? The production can run smoothly without any problems or machine down. Each area of the plant can be finish within the time frame Establish new production line for Core Department The plant can produce finest quality of core Number of customer and order increase New model of core can be in our plant h. Assumption and Limitations / Potential Problems This project also has the potential problems, which limits the operation and production of the project. The example of potential problems can be listed as below ? Transportation Many equipments are imported from overseas. So, it required transportation to deliver the item.
Some of the equipments are big and need to be sent by ship. So it will take time for the item to arrive. ? Weather Weather will effect the time for constructing the plant. In Malaysia, there is a raining season. During that period, it will effect the time to do the project. ? Time management Time is important when doing the project. It is important to have a good time management. For each task, time division need to be accurate. ? Lack of worker There are a lot of task in doing this project. Each task should have enough people to do the job for assign time. Lack of people will affect the project. External problems External problem such as supplier, utilities and skill workers need to be considered. These problems will come without any notification. So, time consuming should given extra for task that have related to the problem. Page | 11 FIB36103 PROJECT MANAGEMENT UNIKL MALAYSIA FRANCE INSTITUTE 2. Master Planning Schedule (WBS) a. Project Scheduling i. List of Activities / Tasks / Resources Resources NO RESOURCE PER PERSON ( RM ) 1 Contribution from project member (2 person) 3 Bank Loan from Maybank (Business Loan) GRAND TOTAL 3,000,000 2,000,000 2,000,000 500,000 TOTAL ( RM ) 1,000,000 Table 1 : Resource for Project
Page | 12 FIB36103 PROJECT MANAGEMENT UNIKL MALAYSIA FRANCE INSTITUTE ii. Linear Responsibility Matrix No Activity Responsible by Completed By 1 Location Identification 2 Layout design 3 Search for suppliers 4 Search for contractors (Open Tender) 5 Marketing studies 6 Research and Development 7 Quotation Requisition 8 Contractor Assignment 9 Procurement 10 Plant Area Construction 11 Gas Area Construction Alem Nadri, Samad Ali Alem Nadri, Samad Ali Alem Nadri Wan Kamarul Alem Nadri, Samad Ali Contractor A Contractor B Contractor C Contractor D Ahmad Azhari Ahmad Azhari Wan Kamarul Wan Kamarul Alem Nadri Alem Nadri, Samad Ali – 2 Office Area Construction Ahmad Azhari 13 Machine Area Construction 14 Chemical Area Construction 15 Waste Area Construction 16 Piping Installation 17 Electrical wiring 18 Safety 19 Pilot testing Samad Ali Mahir Kamal Mawardi Ahmad Azhari, Alem Nadri, Mawardi Table 2 : Linear Responsibility Matrix Mawardi Mawardi, Samad Ali Alem Nadri Contractor E Contractor F Contractor G Contractor H Safety Officer – Page | 13 FIB36103 PROJECT MANAGEMENT UNIKL MALAYSIA FRANCE INSTITUTE iii.
Action Plan & WBS WBS is constructed to define the entire elements of the project in a hierarchical framework and establish their relationships to the project and items. The WBS also provides management with information appropriate to each level. The WBS makes it possible to plan, schedule and budget. It gives a framework for tracking cost and work performance Activity ID WBS Description Preceded By A 1. 0 B 2. 0 C 3. 0 D E F G H I J K L M N O P Q 4. 0 5. 0 6. 0 7. 0 8. 0 9. 0 10. 0 10. 1 10. 2 11. 0 11. 1 11. 2 11. 3 11. 4 12. 0 12. 12. 2 13. 0 13. 1 13. 1. 1 13. 1. 2 13. 1. 3 13. 1. 4 13. 1. 5 13. 1. 6 13. 2 13. 2. 1 13. 2. 2 R S T U V W X Y Location Identification Layout design Search for suppliers Search for contractors (Open Tender) Marketing studies Research and Development Quotation Requisition Contractor Assignment Procurement Plant Area Construction Clean area for construction site Build base for plant Gas Area Construction Digging for Liquid Nitrogen Tank Install Liquid Nitrogen Tank Install Hydrogen gas area Piping for Gas Area Office Area Construction
Install Partition according to layout Setup office furniture Machine Area Construction Machine arrival Vitromat Elastosil Parylene Coating Furnace Universal Tester Epoxy Machine Installation Vitromat Elastosil Time (Days) 10 10 3 10 15 20 10 5 15 55 15 40 40 5 25 10 10 15 5 10 45 5 5 2 2 5 3 4 23 10 5 C,D,E,F G H A,B,I J K L K M,N K P K K K K K K R S Page | 14 FIB36103 PROJECT MANAGEMENT UNIKL MALAYSIA FRANCE INSTITUTE Z AA AB AC AD AE AF AG AH AI AJ AK AL 13. 2. 3 13. 2. 4 13. 2. 5 13. 2. 6 14. 0 14. 1 14. 2 15. 0 16. 0 16. 1 16. 2 16. 3 17. 0 17. 1 17. 2 17. 3 18. 0 18. 1 18. 1. 1 18. 1. 1. 1 18. 1. 1. 2 18. 1. . 3 18. 1. 1. 4 18. 2 18. 2. 1 18. 2. 1. 1 18. 2. 1. 2 18. 2. 1. 3 18. 2. 1. 4 18. 2. 2 18. 2. 2. 1 Parylene Coating Furnace Universal Tester Epoxy Chemical Area Construction Construct Area Install Air Ventilation Waste Area Construction Piping Installation Gas Area Piping Furnace Area Piping Production Line Piping Electrical wiring Machine area Office Area Furnace Area Safety Internal Safety Inspection By Plant Safety Officer Gas Area Machine Area Chemical Area Piping Inspection External Safety External Safety Officer Gas Area Machine Area Chemical Area Piping Inspection Fire fighter Inspection Piping Inspection
T U V W K AD K O AA X,Y,Z,AA, AB,AC AI Q AA 5 20 10 15 8 5 3 5 28 10 10 15 68 30 10 5 92 70 70 5 20 3 10 89 77 5 15 3 10 22 3 AM AN AO AP AG AJ AE AG,AH,AI AQ AR AS AT AU AM AN AO AP AT AK,AQ,AS, AW,AX,AY, AZ,BA AL,AU AR AR AR AR AV 18. 2. 2. 2 Plant Fire System 19. 0 Pilot testing AW 19. 1 Furnace Testing 19. 2 Machine testing AX 19. 2. 1 Vitromat AY 19. 2. 2 Universal tester AZ 19. 2. 3 Parylene coating BA 19. 2. 4 Elastosil Table 3: Work Breakdown Structure 7 12 5 5 3 2 5 2 Page | 15 FIB36103 PROJECT MANAGEMENT UNIKL MALAYSIA FRANCE INSTITUTE iv. Network Diagram (AOA) Page | 16
FIB36103 PROJECT MANAGEMENT UNIKL MALAYSIA FRANCE INSTITUTE v. Critical Path No 1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19 20 21 22 23 24 25 26 27 28 29 30 31 32 33 34 35 36 Possible Path A – DUMMY – J – K – L – M – O – AG – AM – AQ AV A – DUMMY – J – K – L – M – O – DUMMY – AP AT – AU – AW – AV A – DUMMY – J – K – N – O – AG – AM – AQ – AV A – DUMMY – J – K – N – O – DUMMY – AP – AT AU – AW – AV A – DUMMY – J – K – AD – AE – AO – AS – AV A – DUMMY – J – K – U – AA – AH – AP – AT – AU AW – AV A – DUMMY – J – K – U – AA – AL – AW – AV A – DUMMY – J – K – U – AA – DUMMY – AI DUMMY – AP – AT – AU – AW AV A – DUMMY – J – K – U – AA – DUMMY – AI – AJ AN – AR – AX – AV A – DUMMY – J – K – U – AA – DUMMY – AI – AJ AN – AR – AY – DUMMY – AV A – DUMMY – J – K – U – AA – DUMMY – AI – AJ AN – AR – AZ – DUMMY – AV A – DUMMY – J – K – U – AA – DUMMY – AI – AJ AN – AR – BA – DUMMY – AV A – DUMMY – J – K – AF – AV A – DUMMY – J – K – W – AC – AI – DUMMY – AP – AT – AU – AW – AV A – DUMMY – J – K – W – AC – AI – AJ – AN – AR AX – AV A – DUMMY – J – K – W – AC – AI – AJ – AN – AR AY – DUMMY – AV A – DUMMY – J – K – W – AC – AI – AJ – AN – AR AZ – DUMMY – AV A – DUMMY – J – K – W – AC – AI – AJ – AN – AR BA – DUMMY – AV A – DUMMY – J – K – V – AB – AI – DUMMY – AP AT – AU – AW – AV A – DUMMY – J – K – V – AB – AI – AJ – AN – AR AX – AV A – DUMMY – J – K – V – AB – AI – AJ – AN – AR AY – DUMMY – AV A – DUMMY – J – K – V – AB – AI – AJ – AN – AR AZ – DUMMY – AV A – DUMMY – J – K – V – AB – AI – AJ – AN – AR BA – DUMMY – AV A – DUMMY – J – K – T – Z – AI – DUMMY – AP AT – AU – AW – AV A – DUMMY – J – K – T – Z – AI – AJ – AN – AR AX – AV A – DUMMY – J – K – T – Z – AI – AJ – AN – AR AY – DUMMY – AV A – DUMMY – J – K – T – Z – AI – AJ – AN – AR AZ – DUMMY – AV A – DUMMY – J – K – T – Z – AI – AJ – AN – AR BA – DUMMY – AV A – DUMMY – J – K – S – Y – AI – DUMMY – AP AT – AU – AW – AV A – DUMMY – J – K – S – Y – AI – AJ – AN – AR AX – AV A – DUMMY – J – K – S – Y – AI – AJ – AN – AR AY – DUMMY – AV A – DUMMY – J – K – S – Y – AI – AJ – AN – AR AZ – DUMMY – AV A – DUMMY – J – K – S – Y – AI – AJ – AN – AR BA – DUMMY – AV A – DUMMY – J – K – R – X – AI – DUMMY – AP AT – AU – AW – AV A – DUMMY – J – K – R – X – AI – AJ – AN – AR AX – AV A – DUMMY – J – K – R – X – AI – AJ – AN – AR AY – DUMMY – AV Days 10 + 0 + 15 + 40 + 5 + 25 + 10 + 10 + 5 + 5 + 7 10 + 0 + 15 + 40 + 5 + 25 + 10 + 0 + 10 + 10 + 3 +5+7 10 + 0 + 15 + 40 + 10 + 10 + 10 + 5 + 5 + 7 10 + 0 + 15 + 40 + 10 + 10 + 0 + 10 + 10 + 3 + 5 +7 10 + 0 + 15 + 40 + 5 + 3 + 3 + 3 + 7 10 + 0 + 15 + 40 + 5 + 20 + 10 + 10 + 10 + 3 + 5 +7 10 + 0 + 15 + 40 + 5 + 20 + 5 + 5 + 7 10 + 0 + 15 + 40 + 5 + 20 + 0 + 15 + 0 + 10 + 10 +3+5+7 10 + 0 + 15 + 40 + 5 + 20 + 0 + 15 + 30 + 20 + 15 + 3 + 7 10 + 0 + 15 + 40 + 5 + 20 + 0 + 15 + 30 + 20 + 15 + 2 + 0 + 7 10 + 0 + 15 + 40 + 5 + 20 + 0 + 15 + 30 + 20 + 15 + 5 + 0 + 7 10 + 0 + 15 + 40 + 5 + 20 + 0 + 15 + 30 + 20 + 15 + 2 + 0 + 7 10 + 0 + 15 + 40 + 5 + 7 10 + 0 + 15 + 40 + 4 + 15 + 15 + 0 + 10 + 10 + 3 +5+7 10 + 0 + 15 + 40 + 4 + 15 + 15 + 30 + 20 + 15 + 3+7 10 + 0 + 15 + 40 + 4 + 15 + 15 + 30 + 20 + 15 + 2+0+7 10 + 0 + 15 + 40 + 4 + 15 + 15 + 30 + 20 + 15 + 5+0+7 10 + 0 + 15 + 40 + 4 + 15 + 15 + 30 + 20 + 15 + 2+0+7 10 + 0 + 15 + 40 + 3 + 10 + 5 + 0 + 10 + 10 + 3 +5+7 10 + 0 + 15 + 40 + 3 + 10 + 15 + 30 + 20 + 15 + 3+7 10 + 0 + 15 + 40 + 3 + 10 + 15 + 30 + 20 + 15 + 2+0+7 10 + 0 + 15 + 40 + 3 + 10 + 15 + 30 + 20 + 15 + 5+0+7 10 + 0 + 15 + 40 + 3 + 10 + 15 + 30 + 20 + 15 + 2+0+7 10 + 0 + 15 + 40 + 2 + 5 + 15 + 0 + 10 + 10 + 3 +5+7 10 + 0 + 15 + 40 + 2 + 5 + 15 + 30 + 20 + 15 + 3 +7 10 + 0 + 15 + 40 + 2 + 5 + 15 + 30 + 20 + 15 + 2 +0+7 10 + 0 + 15 + 40 + 2 + 5 + 15 + 30 + 20 + 15 + 5 +0+7 10 + 0 + 15 + 40 + 2 + 5 + 15 + 30 + 20 + 15 + 2 +0+7 10 + 0 + 15 + 40 + 2 + 5 + 15 + 0 + 10 + 10 + 3 +5+7 10 + 0 + 15 + 40 + 2 + 5 + 15 + 30 + 20 + 15 + 3 +7 10 + 0 + 15 + 40 + 2 + 5 + 15 + 30 + 20 + 15 + 2 +0+7 10 + 0 + 15 + 40 + 2 + 5 + 15 + 30 + 20 + 15 + 5 +0+7 10 + 0 + 15 + 40 + 2 + 5 + 15 + 30 + 20 + 15 + 2 +0+7 10 + 0 + 15 + 40 + 5 + 10 + 15 + 0 + 10 + 10 + 3 +5+7 10 + 0 + 15 + 40 + 5 + 10 + 15 + 30 + 20 + 15 + 3 +7 10 + 0 + 15 + 40 + 5 + 10 + 0 + 15 + 30 + 20 + 15 + 2 + 0 + 7 Duration 132 140 112 120 86 135 107 140 180 179 182 179 77 134 174 173 176 173 128 168 167 170 167 122 162 161 164 161 122 162 161 164 161 130 170 169 Page | 17 FIB36103 PROJECT MANAGEMENT
UNIKL MALAYSIA FRANCE INSTITUTE 37 38 39 40 41 42 43 44 45 46 47 48 49 50 51 52 53 54 55 56 57 58 59 60 61 62 63 64 65 66 67 68 69 70 71 72 73 74 A – DUMMY – J – K – R – X – AI – AJ – AN – AR AZ – DUMMY – AV A – DUMMY – J – K – R – X – AI – AJ – AN – AR BA – DUMMY – AV A – DUMMY – J – K – P – Q – AK – AV B – J – K – L – M – O – AG – AM – AQ – AV B – J – K – L – M – O – DUMMY – AP – AT – AU AW – AV B – J – K – N – O – AG – AM – AQ – AV B – J – K – N – O – DUMMY – AP – AT – AU – AW AV B – J – K – AD – AE – AO – AS – AV B – J – K – U – AA – AH – AP – AT – AU – AW – AV B – J – K – U – AA – AL – AW – AV B – J – K – U – AA – DUMMY – AI – DUMMY – AP AT – AU – AW – AV B – J – K – U – AA – DUMMY – AI – AJ – AN – AR AX – AV B – J – K – U – AA – DUMMY – AI – AJ – AN – AR AY – DUMMY – AV B – J – K – U – AA – DUMMY – AI – AJ – AN – AR AZ – DUMMY – AV B – J – K – U – AA – DUMMY – AI – AJ – AN – AR BA – DUMMY – AV B – J – K – AF – AV B – J – K – W – AC – AI – DUMMY – AP – AT – AU AW – AV B – J – K – W – AC – AI – AJ – AN – AR – AX – AV B – J – K – W – AC – AI – AJ – AN – AR – AY DUMMY – AV B – J – K – W – AC – AI – AJ – AN – AR – AZ DUMMY – AV B – J – K – W – AC – AI – AJ – AN – AR – BA DUMMY – AV B – J – K – V –
AB – AI – DUMMY – AP – AT – AU AW – AV B – J – K – V – AB – AI – AJ – AN – AR – AX – AV B – J – K – V – AB – AI – AJ – AN – AR – AY DUMMY – AV B – J – K – V – AB – AI – AJ – AN – AR – AZ DUMMY – AV B – J – K – V – AB – AI – AJ – AN – AR – BA DUMMY – AV B – J – K – T – Z – AI – DUMMY – AP – AT – AU AW – AV B – J – K – T – Z – AI – AJ – AN – AR – AX – AV B – J – K – T – Z – AI – AJ – AN – AR – AY DUMMY – AV B – J – K – T – Z – AI – AJ – AN – AR – AZ DUMMY – AV B – J – K – T – Z – AI – AJ – AN – AR – BA DUMMY – AV B – J – K – S – Y – AI – DUMMY – AP – AT – AU AW – AV B – J – K – S – Y – AI – AJ – AN – AR – AX – AV B – J – K – S – Y – AI – AJ – AN – AR – AY DUMMY – AV B – J – K – S – Y – AI – AJ – AN – AR – AZ DUMMY – AV B – J – K – S – Y – AI – AJ – AN – AR – BA DUMMY – AV B – J – K – R – X – AI – DUMMY – AP – AT – AU AW – AV B – J – K – R – X – AI – AJ – AN – AR – AX – AV 10 + 0 + 15 + 40 + 5 + 10 + 0 + 15 + 30 + 20 + 15 + 5 + 0 + 7 10 + 0 + 15 + 40 + 5 + 10 + 0 + 15 + 30 + 20 + 15 + 2 + 0 + 7 10 + 15 + 40 + 5 + 10 + 10 + 7 10 + 15 + 40 + 5 + 25 + 10 + 10 + 5 + 5 + 7 10 + 15 + 40 + 5 + 25 + 10 + 0 + 10 + 10 + 3 + 5 +7 10 + 15 + 40 + 10 + 10 + 10 + 5 + 5 + 7 10 + 15 + 40 + 10 + 10 + 0 + 10 + 10 + 3 + 5 + 7 10 + 15 + 40 + 5 + 3 + 3 + 3 + 7 10 + 15 + 40 + 5 + 20 + 10 + 10 + 10 + 3 + 5 + 7 10 + 15 + 40 + 5 + 20 + 5 + 5 + 7 10 + 15 + 40 + 5 + 20 + 0 + 15 + 0 + 10 + 10 + 3 +5+7 10 + 15 + 40 + 5 + 20 + 0 + 15 + 30 + 20 + 15 + 3+ 7 10 + 15 + 40 + 5 + 20 + 0 + 15 + 30 + 20 + 15 + 2+0+7 10 + 15 + 40 + 5 + 20 + 0 + 15 + 30 + 20 + 15 + 5+0+7 10 + 15 + 40 + 5 + 20 + 0 + 15 + 30 + 20 + 15 + 2+0+7 10 + 15 + 40 + 5 + 7 10 + 15 + 40 + 4 + 15 + 15 + 0 + 10 + 10 + 3 + 5 +7 10 + 15 + 40 + 4 + 15 + 15 + 30 + 20 + 15 + 3 + 7 10 + 15 + 40 + 4 + 15 + 15 + 30 + 20 + 15 + 2 + 0+7 10 + 15 + 40 + 4 + 15 + 15 + 30 + 20 + 15 + 5 + 0+7 10 + 15 + 40 + 4 + 15 + 15 + 30 + 20 + 15 + 2 + 0+7 10 + 15 + 40 + 3 + 10 + 15 + 0 + 10 + 10 + 3 + 5 +7 10 + 15 + 40 + 3 + 10 + 15 + 30 + 20 + 15 + 3 + 7 10 + 15 + 40 + 3 + 10 + 15 + 30 + 20 + 15 + 2 + 0+7 10 + 15 + 40 + 3 + 10 + 15 + 30 + 20 + 15 + 5 + 0+7 10 + 15 + 40 + 3 + 10 + 15 + 30 + 20 + 15 + 2 + 0+7 10 + 15 + 40 + 2 + 5 + 15 + 0 + 10 + 10 + 3 + 5 +7 10 + 15 + 40 + 2 + 5 + 15 + 30 + 20 + 15 + 3 + 7 10 + 15 + 40 + 2 + 5 + 15 + 30 + 20 + 15 + 2 + 0 +7 10 + 15 + 40 + 2 + 5 + 15 + 30 + 20 + 15 + 5 + 0 +7 10 + 15 + 40 + 2 + 5 + 15 + 30 + 20 + 15 + 2 + 0 +7 10 + 15 + 40 + 2 + 5 + 15 + 0 + 10 + 10 + 3 + 5 +7 10 + 15 + 40 + 2 + 5 + 15 + 30 + 20 + 15 + 3 + 7 10 + 15 + 40 + 2 + 5 + 15 + 30 + 20 + 15 + 2 + 0 +7 10 + 15 + 40 + 2 + 5 + 15 + 30 + 20 + 15 + 5 + 0 +7 10 + 15 + 40 + 2 + 5 + 15 + 30 + 20 + 15 + 2 + 0 +7 10 + 15 + 40 + 5 + 10 + 15 + 0 + 10 + 10 + 3 + 5 +7 10 + 15 + 40 + 5 + 10 + 15 + 30 + 20 + 15 + 3 +7 172 169 97 132 140 112 120 86 135 107 140 180 179 182 179 77 134 174 173 176 173 128 168 167 170 167 122 162 161 164 161 122 162 161 164 161 130 170 Page | 18 FIB36103 PROJECT MANAGEMENT
UNIKL MALAYSIA FRANCE INSTITUTE 75 76 77 78 79 80 81 82 83 84 85 86 87 88 89 90 91 92 93 94 95 96 97 98 99 100 101 102 103 104 105 106 107 108 109 110 111 112 B – J – K – R – X – AI – AJ – AN – AR – AY DUMMY – AV B – J – K – R – X – AI – AJ – AN – AR – AZ DUMMY – AV B – J – K – R – X – AI – AJ – AN – AR – BA DUMMY – AV B – J – K – P – Q – AK – AV C – G – H – I – J – K – L – M – O – AG – AM – AQ AV C – G – H – I – J – K – L – M – O – DUMMY – AP AT – AU – AW – AV C – G – H – I – J – K – N – O – AG – AM – AQ – AV C – G – H – I – J – K – N – O – DUMMY – AP – AT AU – AW – AV C – G – H – I – J – K – AD – AE – AO – AS – AV C – G – H – I – J – K – U – AA – AH – AP – AT – AU AW – AV C – G – H – I – J – K – U – AA – AL – AW – AV C – G – H – I – J – K – U – AA – DUMMY – AI DUMMY – AP – AT – AU – AW – AV C – G – H – I – J – K – U – AA – DUMMY – AI – AJ AN – AR – AX – AV C – G – H – I – J – K – U – AA – DUMMY – AI – AJ AN – AR – AY – DUMMY – AV C – G – H – I – J – K – U – AA – DUMMY – AI – AJ AN – AR – AZ – DUMMY – AV C – G – H – I – J – K – U – AA – DUMMY – AI – AJ AN – AR – BA – DUMMY – AV C – G – H – I – J – K – AF – AV C – G – H – I – J – K – W – AC – AI – DUMMY – AP AT – AU – AW – AV C – G – H – I – J – K – W – AC – AI – AJ – AN – AR AX – AV C – G – H – I – J – K – W – AC – AI – AJ – AN – AR AY – DUMMY – AV C – G – H – I – J – K – W – AC – AI – AJ – AN – AR AZ – DUMMY – AV C – G – H – I – J – K – W – AC – AI – AJ – AN – AR BA – DUMMY – AV C – G – H – I – J – K – V – AB – AI – DUMMY – AP AT – AU – AW – AV C – G – H – I – J – K – V – AB – AI – AJ – AN – AR AX – AV C – G – H – I – J – K – V – AB – AI – AJ – AN – AR AY – DUMMY – AV C – G – H – I – J – K – V – AB – AI – AJ – AN – AR AZ – DUMMY – AV C – G – H – I – J – K – V – AB – AI – AJ – AN – AR BA – DUMMY – AV C – G – H – I – J – K – T – Z – AI – DUMMY – AP AT – AU – AW – AV C – G – H – I – J – K – T – Z – AI – AJ – AN – AR AX – AV C – G – H – I – J – K – T – Z – AI – AJ – AN – AR AY – DUMMY – AV C – G – H – I – J – K – T – Z – AI – AJ – AN – AR AZ – DUMMY – AV C – G – H – I –
J – K – T – Z – AI – AJ – AN – AR BA – DUMMY – AV C – G – H – I – J – K – S – Y – AI – DUMMY – AP AT – AU – AW – AV C – G – H – I – J – K – S – Y – AI – AJ – AN – AR AX – AV C – G – H – I – J – K – S – Y – AI – AJ – AN – AR AY – DUMMY – AV C – G – H – I – J – K – S – Y – AI – AJ – AN – AR AZ – DUMMY – AV C – G – H – I – J – K – S – Y – AI – AJ – AN – AR BA – DUMMY – AV C – G – H – I – J – K – R – X – AI – DUMMY – AP AT – AU – AW – AV 10 + 15 + 40 + 5 + 10 + 0 + 15 + 30 + 20 + 15 + 2+0+7 10 + 15 + 40 + 5 + 10 + 0 + 15 + 30 + 20 + 15 + 5+0+7 10 + 15 + 40 + 5 + 10 + 0 + 15 + 30 + 20 + 15 + 2+0+7 10 + 15 + 40 + 5 + 10 + 10 + 7 3 + 10 + 5 + 15 + 15 + 40 + 5 + 25 + 10 + 10 + 5 +5+7 3 + 10 + 5 + 15 + 15 + 40 + 5 + 25 + 10 + 0 + 10 + 10 + 3 + 5 + 7 3 + 10 + 5 + 15 + 15 + 40 + 10 + 10 + 10 + 5 + 5 +7 3 + 10 + 5 + 15 + 15 + 40 + 10 + 10 + 0 + 10 + 10 + 3 + 5 + 7 3 + 10 + 5 + 15 + 15 + 40 + 5 + 3 + 3 + 3 + 7 3 + 10 + 5 + 15 + 15 + 40 + 5 + 20 + 10 + 10 + 10 + 3 + 5 + 7 3 + 10 + 5 + 15 + 15 + 40 + 5 + 20 + 5 + 5 + 7 3 + 10 + 5 + 15 + 15 + 40 + 5 + 20 + 0 + 15 + 0 + 10 + 10 + 3 + 5 + 7 3 + 10 + 5 + 15 + 15 + 40 + 5 + 20 + 0 + 15 + 30 + 20 + 15 + 3 + 7 3 + 10 + 5 + 15 + 15 + 40 + 5 + 20 + 0 + 15 + 30 + 20 + 15 + 2 + 0 + 7 3 + 10 + 5 + 15 + 15 + 40 + 5 + 20 + 0 + 15 + 30 + 20 + 15 + 5 + 0 + 7 3 + 10 + 5 + 15 + 15 + 40 + 5 + 20 + 0 + 15 + 30 + 20 + 15 + 2 + 0 + 7 3 + 10 + 5 + 15 + 15 + 40 + 5 + 7 3 + 10 + 5 + 15 + 15 + 40 + 4 + 15 + 15 + 0 + 10 + 10 + 3 + 5 + 7 3 + 10 + 5 + 15 + 15 + 40 + 4 + 15 + 15 + 30 + 20 + 15 + 3 + 7 3 + 10 + 5 + 15 + 15 + 40 + 4 + 15 + 15 + 30 + 20 + 15 + 2 + 0 + 7 3 + 10 + 5 + 15 + 15 + 40 + 4 + 15 + 15 + 30 + 20 + 15 + 5 + 0 + 7 3 + 10 + 5 + 15 + 15 + 40 + 4 + 15 + 15 + 30 + 20 + 15 + 2 + 0 + 7 3 + 10 + 5 + 15 + 15 + 40 + 3 + 10 + 15 + 0 + 10 + 10 + 3 + 5 + 7 3 + 10 + 5 + 15 + 15 + 40 + 3 + 10 + 15 + 30 + 20 + 15 + 3 + 7 3 + 10 + 5 + 15 + 15 + 40 + 3 + 10 + 15 + 30 + 20 + 15 + 2 + 0 + 7 3 + 10 + 5 + 15 + 15 + 40 + 3 + 10 + 15 + 30 + 20 + 15 + 5 + 0 + 7 3 + 10 + 5 + 15 + 15 + 40 + 3 + 10 + 15 + 30 + 20 + 15 + 2 + 0 + 7 3 + 10 + 5 + 15 + 15 + 40 + 2 + 5 + 15 + 0 + 10 + 10 + 3 + 5 + 7 3 + 10 + 5 + 15 + 15 + 40 + 2 + 5 + 15 + 30 + 20 + 15 + 3 + 7 3 + 10 + 5 + 15 + 15 + 40 + 2 + 5 + 15 + 30 + 20 + 15 + 2 + 0 + 7 3 + 10 + 5 + 15 + 15 + 40 + 2 + 5 + 15 + 30 + 20 + 15 + 5 + 0 + 7 3 + 10 + 5 + 15 + 15 + 40 + 2 + 5 + 15 + 30 + 20 + 15 + 2 + 0 + 7 3 + 10 + 5 + 15 + 15 + 40 + 2 + 5 + 15 + 0 + 10 + 10 + 3 + 5 + 7 3 + 10 + 5 + 15 + 15 + 40 + 2 + 5 + 15 + 30 + 20 + 15 + 3 + 7 3 + 10 + 5 + 15 + 15 + 40 + 2 + 5 + 15 + 30 + 20 + 15 + 2 + 0 + 7 3 + 10 + 5 + 15 + 15 + 40 + 2 + 5 + 15 + 30 + 20 + 15 + 5 + 0 + 7 3 + 10 + 5 + 15 + 15 + 40 + 2 + 5 + 15 + 30 + 20 + 15 + 2 + 0 + 7 3 + 10 + 5 + 15 + 15 + 40 + 5 + 10 + 15 + 0 + 10 + 10 + 3 + 5 + 7 169 172 169 97 155 163 135 143 109 158 130 163 203 202 205 202 100 157 197 196 199 196 151 191 190 193 190 145 185 184 187 184 145 185 184 187 184 153 Page | 19 FIB36103 PROJECT MANAGEMENT
UNIKL MALAYSIA FRANCE INSTITUTE 113 114 115 116 117 118 119 120 121 122 123 124 125 126 127 128 129 130 131 132 133 134 135 136 137 138 139 140 141 142 143 144 145 146 147 148 149 150 C – G – H – I – J – K – R – X – AI – AJ – AN – AR AX – AV C – G – H – I – J – K – R – X – AI – AJ – AN – AR AY – DUMMY – AV C – G – H – I – J – K – R – X – AI – AJ – AN – AR AZ – DUMMY – AV C – G – H – I – J – K – R – X – AI – AJ – AN – AR BA – DUMMY – AV C – G – H – I – J – K – P – Q – AK – AV D – DUMMY – G – H – I – J – K – L – M – O – AG AM – AQ – AV D – DUMMY – G – H – I – J – K – L – M – O DUMMY – AP – AT – AU – AW – AV D – DUMMY – G – H – I – J – K – N – O – AG – AM AQ – AV D – DUMMY – G – H – I – J – K – N – O – DUMMY AP – AT – AU – AW – AV D – DUMMY – G – H – I – J – K – AD – AE – AO AS – AV D – DUMMY – G – H – I – J – K – U – AA – AH – AP – AT – AU – AW – AV D – DUMMY – G – H – I – J – K – U – AA – AL – AW – AV D – DUMMY – G – H – I – J – K – U – AA – DUMMY – AI – DUMMY – AP – AT – AU – AW – AV D – DUMMY – G – H – I – J – K – U – AA – DUMMY – AI – AJ – AN – AR – AX – AV D – DUMMY – G – H – I – J – K – U – AA – DUMMY – AI – AJ – AN – AR – AY – DUMMY – AV D – DUMMY – G – H – I – J – K – U – AA – DUMMY – AI – AJ – AN – AR – AZ – DUMMY – AV D – DUMMY – G – H – I – J – K – U – AA – DUMMY – AI – AJ – AN – AR – BA – DUMMY – AV D – DUMMY – G – H – I – J – K – AF – AV D – DUMMY – G – H – I – J – K – W – AC – AI DUMMY – AP – AT – AU – AW – AV D – DUMMY – G – H – I – J – K – W – AC – AI – AJ AN – AR – AX – AV D – DUMMY – G – H – I – J – K – W – AC – AI – AJ AN – AR – AY – DUMMY – AV D – DUMMY – G – H – I – J – K – W – AC – AI – AJ AN – AR – AZ – DUMMY – AV D – DUMMY – G – H – I – J – K – W – AC – AI – AJ AN – AR – BA – DUMMY – AV D – DUMMY – G – H – I – J – K – V – AB – AI DUMMY – AP – AT – AU – AW – AV D – DUMMY – G – H – I – J – K – V – AB – AI – AJ AN – AR – AX – AV D – DUMMY – G – H – I – J – K – V – AB – AI – AJ AN – AR – AY – DUMMY – AV D – DUMMY – G – H – I – J – K – V – AB – AI – AJ AN – AR – AZ – DUMMY – AV D – DUMMY – G – H – I – J – K – V AB – AI – AJ AN – AR – BA – DUMMY – AV D – DUMMY – G – H – I – J – K – T – Z – AI DUMMY – AP – AT – AU – AW – AV D – DUMMY – G – H – I – J – K – T – Z – AI – AJ AN – AR – AX – AV D – DUMMY – G – H – I – J – K – T – Z – AI – AJ AN – AR – AY – DUMMY – AV D – DUMMY – G – H – I – J – K – T – Z – AI – AJ AN – AR – AZ – DUMMY – AV D – DUMMY – G – H – I – J – K – T – Z – AI – AJ AN – AR – BA – DUMMY – AV D – DUMMY – G – H – I – J – K – S – Y – AI DUMMY – AP – AT – AU – AW – AV D – DUMMY – G – H – I – J – K – S – Y – AI – AJ AN – AR – AX – AV D – DUMMY – G – H – I – J – K – S – Y – AI – AJ AN – AR – AY – DUMMY – AV D – DUMMY – G – H – I – J – K – S – Y – AI – AJ AN – AR – AZ – DUMMY – AV D – DUMMY – G – H – I – J – K – S – Y – AI – AJ AN – AR – BA – DUMMY – AV 3 + 10 + 5 + 15 + 15 + 40 + 5 + 10 + 15 + 30 + 20 + 15 + 3 +7 3 + 10 + 5 + 15 + 15 + 40 + 5 + 10 + 0 + 15 + 30 + 20 + 15 + 2 + 0 + 7 3 + 10 + 5 + 15 + 15 + 40 + 5 + 10 + 0 + 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+ 2 + 5 + 15 + 30 + 20 + 15 + 2 + 0 + 7 10 + 0 + 10 + 5 + 15 + 15 + 40 + 2 + 5 + 15 + 0 + 10 + 10 + 3 + 5 + 7 10 + 0 + 10 + 5 + 15 + 15 + 40 + 2 + 5 + 15 + 30 + 20 + 15 + 3 + 7 10 + 0 + 10 + 5 + 15 + 15 + 40 + 2 + 5 + 15 + 30 + 20 + 15 + 2 + 0 + 7 10 + 0 + 10 + 5 + 15 + 15 + 40 + 2 + 5 + 15 + 30 + 20 + 15 + 5 + 0 + 7 10 + 0 + 10 + 5 + 15 + 15 + 40 + 2 + 5 + 15 + 30 + 20 + 15 + 2 + 0 + 7 193 192 195 192 120 162 170 142 150 116 165 137 170 210 209 212 209 107 164 204 203 206 203 158 198 197 200 197 152 192 191 194 191 152 192 191 194 191 Page | 20 FIB36103 PROJECT MANAGEMENT
UNIKL MALAYSIA FRANCE INSTITUTE 151 152 153 154 155 156 157 158 159 160 161 162 163 164 165 166 167 168 169 170 171 172 173 174 175 176 177 178 179 180 181 182 183 184 185 186 187 188 D – DUMMY – G – H – I – J – K – R – X – AI DUMMY – AP – AT – AU – AW – AV D – DUMMY – G – H – I – J – K – R – X – AI – AJ AN – AR – AX – AV D – DUMMY – G – H – I – J – K – R – X – AI – AJ AN – AR – AY – DUMMY – AV D – DUMMY – G – H – I – J – K – R – X – AI – AJ AN – AR – AZ – DUMMY – AV D – DUMMY – G – H – I – J – K – R – X – AI – AJ AN – AR – BA – DUMMY – AV D – DUMMY – G – H – I – J – K – P – Q – AK – AV E – DUMMY – G – H – I – J – K – L – M – O – AG AM – AQ – AV E – DUMMY – G – H – I – J – K – L – M – O DUMMY – AP – AT – AU – AW – AV E – DUMMY – G – H – I – J – K – N – O – AG – AM AQ – AV E – DUMMY – G – H – I – J – K – N – O – DUMMY AP – AT – AU – AW – AV E – DUMMY – G – H – I – J – K – AD – AE – AO AS – AV E – DUMMY – G – H – I – J – K – U – AA – AH – AP AT – AU – AW – AV E – DUMMY – G – H – I – J – K – U – AA – AL – AW – AV E – DUMMY – G – H – I – J – K – U – AA – DUMMY – AI – DUMMY – AP – AT – AU – AW – AV E – DUMMY – G – H – I – J – K – U – AA – DUMMY – AI – AJ – AN – AR – AX – AV E – DUMMY – G – H – I – J – K – U – AA – DUMMY – AI – AJ – AN – AR – AY – DUMMY – AV E – DUMMY – G – H – I – J – K – U – AA – DUMMY – AI – AJ – AN – AR – AZ – DUMMY – AV E – DUMMY – G – H – I – J – K – U – AA – DUMMY – AI – AJ – AN – AR – BA – DUMMY – AV E – DUMMY – G – H – I – J – K – AF – AV E – DUMMY – G – H – I – J – K – W – AC –
AI DUMMY – AP – AT – AU – AW – AV E – DUMMY – G – H – I – J – K – W – AC – AI – AJ AN – AR – AX – AV E – DUMMY – G – H – I – J – K – W – AC – AI – AJ AN – AR – AY – DUMMY – AV E – DUMMY – G – H – I – J – K – W – AC – AI – AJ AN – AR – AZ – DUMMY – AV E – DUMMY – G – H – I – J – K – W – AC – AI – AJ AN – AR – BA – DUMMY – AV E – DUMMY – G – H – I – J – K – V – AB – AI DUMMY – AP – AT – AU – AW – AV E – DUMMY – G – H – I – J – K – V – AB – AI – AJ AN – AR – AX – AV E – DUMMY – G – H – I – J – K – V – AB – AI – AJ AN – AR – AY – DUMMY – AV E – DUMMY – G – H – I – J – K – V – AB – AI – AJ AN – AR – AZ – DUMMY – AV E – DUMMY – G – H – I – J – K – V – AB – AI – AJ AN – AR – BA – DUMMY – AV E – DUMMY – G – H – I – J – K – T – Z – AI DUMMY – AP – AT – AU – AW – AV E – DUMMY – G – H – I – J – K – T – Z – AI – AJ AN – AR – AX – AV E – DUMMY – G – H – I – J – K – T – Z – AI – AJ AN – AR – AY – DUMMY – AV E – DUMMY – G – H – I – J – K – T – Z – AI – AJ AN – AR – AZ – DUMMY – AV E – DUMMY – G – H – I – J – K – T – Z – AI – AJ AN – AR – BA – DUMMY – AV E – DUMMY – G – H – I – J – K – S – Y – AI DUMMY – AP – AT – AU – AW – AV E – DUMMY – G – H – I – J – K – S – Y – AI – AJ AN – AR – AX – AV E – DUMMY – G – H – I – J – K – S – Y – AI – AJ AN – AR – AY – DUMMY – AV E – DUMMY – G – H – I – J – K – S – Y – AI – AJ AN – AR – AZ – DUMMY – AV 10 + 0 + 10 + 5 + 15 + 15 + 40 + 5 + 10 + 15 + 0 + 10 + 10 + 3 + 5 + 7 10 + 0 + 10 + 5 + 15 + 15 + 40 + 5 + 10 + 15 + 30 + 20 + 15 + 3 +7 10 + 0 + 10 + 5 + 15 + 15 + 40 + 5 + 10 + 0 + 15 + 30 + 20 + 15 + 2 + 0 + 7 10 + 0 + 10 + 5 + 15 + 15 + 40 + 5 + 10 + 0 + 15 + 30 + 20 + 15 + 5 + 0 + 7 10 + 0 + 10 + 5 + 15 + 15 + 40 + 5 + 10 + 0 + 15 + 30 + 20 + 15 + 2 + 0 + 7 10 + 0 + 10 + 5 + 15 + 15 + 40 + 5 + 10 + 10 + 7 15 + 0 + 10 + 5 + 15 + 15 + 40 + 5 + 25 + 10 + 10 + 5 + 5 + 7 15 + 0 + 10 + 5 + 15 + 15 + 40 + 5 + 25 + 10 + 0 + 10 + 10 + 3 + 5 + 7 15 + 0 + 10 + 5 + 15 + 15 + 40 + 10 + 10 + 10 + 5+5+7 15 + 0 + 10 + 5 + 15 + 15 + 40 + 10 + 10 + 0 + 10 + 10 + 3 + 5 + 7 15 + 0 + 10 + 5 + 15 + 15 + 40 + 5 + 3 + 3 + 3 + 7 15 + 0 + 10 + 5 + 15 + 15 + 40 + 5 + 20 + 10 + 10 + 10 + 3 + 5 + 7 15 + 0 + 10 + 5 + 15 + 15 + 40 + 5 + 20 + 5 + 5 +7 15 + 0 + 10 + 5 + 15 + 15 + 40 + 5 + 20 + 0 + 15 + 0 + 10 + 10 + 3 + 5 + 7 15 + 0 + 10 + 5 + 15 + 15 + 40 + 5 + 20 + 0 + 15 + 30 + 20 + 15 + 3 + 7 15 + 0 + 10 + 5 + 15 + 15 + 40 + 5 + 20 + 0 + 15 + 30 + 20 + 15 + 2 + 0 + 7 15 + 0 + 10 + 5 + 15 + 15 + 40 + 5 + 20 + 0 + 15 + 30 + 20 + 15 + 5 + 0 + 7 15 + 0 + 10 + 5 + 15 + 15 + 40 + 5 + 20 + 0 + 15 + 30 + 20 + 15 + 2 + 0 + 7 15 + 0 + 10 + 5 + 15 + 15 + 40 + 5 + 7 15 + 0 + 10 + 5 + 15 + 15 + 40 + 4 + 15 + 15 + 0 + 10 + 10 + + 5 + 7 15 + 0 + 10 + 5 + 15 + 15 + 40 + 4 + 15 + 15 + 30 + 20 + 15 + 3 + 7 15 + 0 + 10 + 5 + 15 + 15 + 40 + 4 + 15 + 15 + 30 + 20 + 15 + 2 + 0 + 7 15 + 0 + 10 + 5 + 15 + 15 + 40 + 4 + 15 + 15 + 30 + 20 + 15 + 5 + 0 + 7 15 + 0 + 10 + 5 + 15 + 15 + 40 + 4 + 15 + 15 + 30 + 20 + 15 + 2 + 0 + 7 15 + 0 + 10 + 5 + 15 + 15 + 40 + 3 + 10 + 15 + 0 + 10 + 10 + 3 + 5 + 7 15 + 0 + 10 + 5 + 15 + 15 + 40 + 3 + 10 + 15 + 30 + 20 + 15 + 3 + 7 15 + 0 + 10 + 5 + 15 + 15 + 40 + 3 + 10 + 15 + 30 + 20 + 15 + 2 + 0 + 7 15 + 0 + 10 + 5 + 15 + 15 + 40 + 3 + 10 + 15 + 30 + 20 + 15 + 5 + 0 + 7 15 + 0 + 10 + 5 + 15 + 15 + 40 + 3 + 10 + 15 + 30 + 20 + 15 + 2 + 0 + 7 15 + 0 + 10 + 5 + 15 + 15 + 40 + 2 + 5 + 15 + 0 + 10 + 10 + 3 + 5 + 7 15 + 0 + 10 + 5 + 15 + 15 + 40 + 2 + 5 + 15 + 30 + 20 + 15 + 3 + 7 15 + 0 + 10 + 5 + 15 + 15 + 40 + 2 + 5 + 15 + 30 + 20 + 15 + 2 + 0 + 7 15 + 0 + 10 + 5 + 15 + 15 + 40 + 2 + 5 + 15 + 30 + 20 + 15 + 5 + 0 + 7 15 + 0 + 10 + 5 + 15 + 15 + 40 + 2 + 5 + 15 + 30 + 20 + 15 + 2 + 0 + 7 15 + 0 + 10 + 5 + 15 + 15 + 40 + 2 + 5 + 15 + 0 + 10 + 10 + 3 + 5 + 7 15 + 0 + 10 + 5 + 15 + 15 + 40 + 2 + 5 + 15 + 30 + 20 + 15 + 3 + 7 15 + 0 + 10 + 5 + 15 + 15 + 40 + 2 + 5 + 15 + 30 + 20 + 15 + 2 + 0 + 7 15 + 0 + 10 + 5 + 15 + 15 + 40 + 2 + 5 + 15 + 30 + 20 + 15 + 5 + 0 + 7 160 200 199 202 199 127 167 175 147 155 121 170 142 175 215 214 217 214 112 169 209 208 211 208 163 203 202 205 202 157 197 196 199 196 157 197 196 199 Page | 21 FIB36103 PROJECT MANAGEMENT
UNIKL MALAYSIA FRANCE INSTITUTE 189 190 191 192 193 194 195 196 197 198 199 200 201 202 203 204 205 206 207 208 209 210 211 212 213 214 215 216 217 218 219 220 221 222 223 224 225 226 E – DUMMY – G – H – I – J – K – S – Y – AI – AJ AN – AR – BA – DUMMY – AV E – DUMMY – G – H – I – J – K – R – X – AI DUMMY – AP – AT – AU – AW – AV E – DUMMY – G – H – I – J – K – R – X – AI – AJ AN – AR – AX – AV E – DUMMY – G – H – I – J – K – R – X – AI – AJ AN – AR – AY – DUMMY – AV E – DUMMY – G – H – I – J – K – R – X – AI – AJ AN – AR – AZ – DUMMY – AV E – DUMMY – G – H – I – J – K – R – X – AI – AJ AN – AR – BA – DUMMY – AV E – DUMMY – G – H – I – J – K – P – Q – AK – AV F – DUMMY – G – H – I – J – K – L – M – O – AG AM – AQ – AV F – DUMMY – G – H – I – J – K – L – M – O DUMMY – AP – AT – AU – AW – AV F – DUMMY – G – H – I – J – K – N – O – AG – AM AQ – AV F – DUMMY – G – H – I – J – K – N – O – DUMMY AP – AT –
AU – AW – AV F – DUMMY – G – H – I – J – K – AD – AE – AO AS – AV F – DUMMY – G – H – I – J – K – U – AA – AH – AP AT – AU – AW – AV F – DUMMY – G – H – I – J – K – U – AA – AL – AW – AV F – DUMMY – G – H – I – J – K – U – AA – DUMMY – AI – DUMMY – AP – AT – AU – AW – AV F – DUMMY – G – H – I – J – K – U – AA – DUMMY – AI – AJ – AN – AR – AX – AV F – DUMMY – G – H – I – J – K – U – AA – DUMMY – AI – AJ – AN – AR – AY – DUMMY – AV F – DUMMY – G – H – I – J – K – U – AA – DUMMY – AI – AJ – AN – AR – AZ – DUMMY – AV F – DUMMY – G – H – I – J – K – U – AA – DUMMY – AI – AJ – AN – AR – BA – DUMMY – AV F – DUMMY – G – H – I – J – K – AF – AV F – DUMMY – G – H – I – J – K – W – AC – AI DUMMY – AP – AT – AU – AW – AV F – DUMMY – G – H – I – J – K – W – AC – AI – AJ AN – AR – AX – AV F – DUMMY – G – H – I – J – K – W – AC – AI – AJ AN – AR – AY – DUMMY – AV F – DUMMY – G – H – I – J – K – W – AC – AI – AJ AN – AR – AZ – DUMMY – AV F – DUMMY – G – H – I – J – K – W – AC – AI – AJ AN – AR – BA – DUMMY – AV F – DUMMY – G – H – I – J – K – V – AB – AI DUMMY – AP – AT – AU – AW – AV F – DUMMY – G – H – I – J – K – V – AB – AI – AJ AN – AR – AX – AV F – DUMMY – G – H – I – J – K – V – AB – AI – AJ AN – AR – AY – DUMMY – AV F – DUMMY – G – H – I – J – K – V – AB – AI – AJ AN – AR – AZ – DUMMY – AV F – DUMMY – G – H – I – J – K – V – AB – AI – AJ AN – AR – BA – DUMMY – AV F – DUMMY – G – H – I – J – K – T – Z – AI DUMMY – AP – AT – AU – AW – AV F – DUMMY – G – H – I – J – K – T – Z – AI – AJ AN – AR – AX – AV F – DUMMY – G – H – I – J – K – T – Z – AI – AJ AN – AR – AY – DUMMY – AV F – DUMMY – G – H – I – J – K – T – Z – AI – AJ AN – AR – AZ – DUMMY – AV F – DUMMY – G – H – I – J – K – T – Z – AI – AJ AN – AR – BA – DUMMY – AV F – DUMMY – G – H – I – J – K – S – Y – AI DUMMY – AP – AT – AU – AW – AV F – DUMMY – G – H – I – J – K – S – Y – AI – AJ AN – AR – AX – AV F – DUMMY – G – H – I – J – K – S – Y – AI – AJ AN – AR – AY – DUMMY – AV 15 + 0 + 10 + 5 + 15 + 15 + 40 + 2 + 5 + 15 + 30 + 20 + 15 + 2 + 0 + 7 15 + 0 + 10 + 5 + 15 + 15 + 40 + 5 + 10 + 15 + 0 + 10 + 10 + 3 + 5 + 7 15 + 0 + 10 + 5 + 15 + 15 + 40 + 5 + 10 + 15 + 30 + 20 + 15 + 3 +7 15 + 0 + 10 + 5 + 15 + 15 + 40 + 5 + 10 + 0 + 15 + 30 + 20 + 15 + 2 + 0 + 7 15 + 0 + 10 + 5 + 15 + 15 + 40 + 5 + 10 + 0 + 15 + 30 + 20 + 15 + 5 + 0 + 7 15 + 0 + 10 + 5 + 15 + 15 + 40 + 5 + 10 + 0 + 15 + 30 + 20 + 15 + 2 + 0 + 7 15 + 0 + 10 + 5 + 15 + 15 + 40 + 5 + 10 + 10 + 7 20 + 0 + 10 + 5 + 15 + 15 + 40 + 5 + 25 + 10 + 10 + 5 + 5 + 7 20 + 0 + 10 + 5 + 15 + 15 + 40 + 5 + 25 + 10 + 0 + 10 + 10 + 3 + 5 + 7 20 + 0 + 10 + 5 + 15 + 15 + 40 + 10 + 10 + 10 + 5+5+7 20 + 0 + 10 + 5 + 15 + 15 + 0 + 10 + 10 + 0 + 10 + 10 + 3 + 5 + 7 20 + 0 + 10 + 5 + 15 + 15 + 40 + 5 + 3 + 3 + 3 + 7 20 + 0 + 10 + 5 + 15 + 15 + 40 + 5 + 20 + 10 + 10 + 10 + 3 + 5 + 7 20 + 0 + 10 + 5 + 15 + 15 + 40 + 5 + 20 + 5 + 5 +7 20 + 0 + 10 + 5 + 15 + 15 + 40 + 5 + 20 + 0 + 15 + 0 + 10 + 10 + 3 + 5 + 7 20 + 0 + 10 + 5 + 15 + 15 + 40 + 5 + 20 + 0 + 15 + 30 + 20 + 15 + 3 + 7 20 + 0 + 10 + 5 + 15 + 15 + 40 + 5 + 20 + 0 + 15 + 30 + 20 + 15 + 2 + 0 + 7 20 + 0 + 10 + 5 + 15 + 15 + 40 + 5 + 20 + 0 + 15 + 30 + 20 + 15 + 5 + 0 + 7 20 + 0 + 10 + 5 + 15 + 15 + 40 + 5 + 20 + 0 + 15 + 30 + 20 + 15 + 2 + 0 + 7 20 + 0 + 10 + 5 + 15 + 15 + 40 + 5 + 7 20 + 0 + 10 + 5 + 15 + 15 + 40 + 4 + 15 + 15 + 0 + 10 + 10 + 3 + 5 + 7 20 + 0 + 10 + 5 + 15 + 15 + 40 + 4 + 15 + 15 + 30 + 20 + 15 + 3 + 7 20 + 0 + 10 + 5 + 15 + 15 + 40 + 4 + 15 + 15 + 30 + 20 + 15 + 2 + 0 + 7 20 + 0 + 10 + 5 + 15 + 15 + 40 + 4 + 15 + 15 + 30 + 20 + 15 + 5 + 0 + 7 20 + 0 + 10 + 5 + 15 + 15 + 40 + 4 + 15 + 15 + 30 + 20 + 15 + 2 + 0 + 7 20 + 0 + 10 + 5 + 15 + 15 + 40 + 3 + 10 + 15 + 0 + 10 + 10 + 3 + 5 + 7 20 + 0 + 10 + 5 + 15 + 15 + 40 + 3 + 10 + 15 + 30 + 20 + 15 + 3 + 7 20 + 0 + 10 + 5 + 15 + 15 + 40 + 3 + 10 + 15 + 30 + 20 + 15 + 2 + 0 + 7 20 + 0 + 10 + 5 + 15 + 15 + 40 + 3 + 10 + 15 + 30 + 20 + 15 + 5 + 0 + 7 20 + 0 + 10 + 5 + 15 + 15 + 40 + 3 + 10 + 15 + 30 + 20 + 15 + 2 + 0 + 7 20 + 0 + 10 + 5 + 15 + 15 + 40 + 2 + 5 + 15 + 0 + 10 + 10 + 3 + 5 + 7 20 + 0 + 10 + 5 + 15 + 15 + 40 + 2 + 5 + 15 + 30 + 20 + 15 + 3 + 7 20 + 0 + 10 + 5 + 15 + 15 + 40 + 2 + 5 + 15 + 30 + 20 + 15 + 2 + 0 + 7 20 + 0 + 10 + 5 + 15 + 15 + 40 + 2 + 5 + 15 + 30 + 20 + 15 + 5 + 0 + 7 20 + 0 + 10 + 5 + 15 + 15 + 40 + 2 + 5 + 15 + 30 + 20 + 15 + 2 + 0 + 7 20 + 0 + 10 + 5 + 15 + 15 + 40 + 2 + 5 + 15 + 0 + 10 + 10 + 3 + 5 + 7 20 + 0 + 10 + 5 + 15 + 15 + 40 + 2 + 5 + 15 + 30 + 20 + 15 + 3 + 7 20 + 0 + 10 + 5 + 15 + 15 + 40 + 2 + 5 + 15 + 30 + 20 + 15 + 2 + 0 + 7 196 165 205 204 207 204 132 172 180 152 160 126 175 147 180 220 219 222 219 117 174 214 213 216 213 168 208 207 210 207 162 202 201 204 201 162 202 201 Page | 22 FIB36103 PROJECT MANAGEMENT UNIKL MALAYSIA FRANCE INSTITUTE 227 228 229 230 231 232 233 234 F – DUMMY – G – H – I – J – K – S – Y – AI – AJ AN – AR – AZ – DUMMY – AV F – DUMMY – G – H – I – J – K – S – Y – AI – AJ AN – AR – BA – DUMMY – AV F – DUMMY – G – H – I – J – K – R – X – AI DUMMY – AP – AT – AU – AW – AV F – DUMMY – G – H I – J – K – R – X – AI – AJ AN – AR – AX – AV F – DUMMY – G – H – I – J – K – R – X – AI – AJ AN – AR – AY – DUMMY – AV F – DUMMY – G – H – I – J – K – R – X – AI – AJ AN – AR – AZ – DUMMY – AV F – DUMMY – G – H – I – J – K – R – X – AI – AJ AN – AR – BA – DUMMY – AV F – DUMMY – G – H – I – J – K – P – Q – AK – AV 20 + 0 + 10 + 5 + 15 + 15 + 40 + 2 + 5 + 15 + 30 + 20 + 15 + 5 + 0 + 7 20 + 0 + 10 + 5 + 15 + 15 + 40 + 2 + 5 + 15 + 30 + 20 + 15 + 2 + 0 + 7 20 + 0 + 10 + 5 + 15 + 15 + 40 + 5 + 10 + 15 + 0 + 10 + 10 + 3 + 5 + 7 20 + 0 + 10 + 5 + 15 + 15 + 40 + 5 + 10 + 15 + 30 + 20 + 15 + 3 +7 20 + 0 + 10 + 5 + 15 + 15 + 40 + 5 + 10 + 0 + 15 + 30 + 20 + 15 + 2 + 0 + 7 20 + 0 + 10 + 5 + 15 + 15 + 40 + 5 + 10 + 0 + 15 + 30 + 20 + 15 + 5 + 0 + 7 20 + 0 + 10 + 5 + 15 + 15 + 40 + 5 + 10 + 0 + 15 + 30 + 20 + 15 + 2 + 0 + 7 20 + 0 + 10 + 5 + 15 + 15 + 40 + 5 + 10 + 10 + 7 204 201 170 210 209 212 209 137 Table 4 : List Of Possible Path Critical Path (206) = F – DUMMY – G – H – I – J – K – U – AA – DUMMY AI – AJ – AN – AR – AZ – DUMMY – AV = 20 + 0 + 10 + 5 + 15 + 15 + 40 + 5 + 20 + 0 + 15 + 30 + 20 + 15 + 5 + 0 + 7 Project Duration = 222 days Page | 23 FIB36103 PROJECT MANAGEMENT UNIKL MALAYSIA FRANCE INSTITUTE vi. Gantt Chart Page | 24 FIB36103 PROJECT MANAGEMENT UNIKL MALAYSIA FRANCE INSTITUTE Page | 25 FIB36103 PROJECT MANAGEMENT UNIKL MALAYSIA FRANCE INSTITUTE – Page | 26 FIB36103 PROJECT MANAGEMENT UNIKL MALAYSIA FRANCE INSTITUTE Page | 27
FIB36103 PROJECT MANAGEMENT UNIKL MALAYSIA FRANCE INSTITUTE b. Project Budgeting i. Prepare Capital Cost Expenditure & Operation Cost No 1 Description Plant Construction Gas Area Construction Nitrogen Tank Hydrogen Tank Construction cost Unit Price Estimated Cost (RM) Quantity (RM) 112,500 450,000 4 Acres 1 1 75,000 60,000 100,000 80,000 50,000 100,000 60,000 25,000 90,000 150,000 30,000 20,000 20,000 30,000 50,000 30,000 80,000 50,000 10,000 20,000 30,000 10,000 TOTAL Table 5: Capital Cost 75,000 60,000 100,000 80,000 50,000 100,000 600,000 150,000 90,000 450,000 90,000 80,000 20,000 30,000 50,000 30,000 80,000 50,000 10,000 20,000 30,000 10,000 2,705,000 3 4 5 Office Area Construction 6 Marketing Studies 7 R&D Machine Area Construction 8 Vitromat 9 Elastosil 10 Parylene Coating 11 Furnace 12 Universal Tester 13 Epoxy 14 Chemical Area Construction 15 Waste Area Construction Piping Installation 16 Gas Area Piping 17 Furnace Area Piping 18 Production Line Piping Electrical wiring 19 Machine area 20 Office Area 21 Furnace Area Safety 22 External Safety Officer 23 Fire fighter Inspection 10 6 1 3 3 4 Page | 28 FIB36103 PROJECT MANAGEMENT UNIKL MALAYSIA FRANCE INSTITUTE No. 1 2 3 4 5 6 7 Pay per No. of Position person Worker (RM) CEO 5,000 1 Manager 2,500 1 Executive 2,000 3 Technician 1,200 8 Supervisor 2 1,000 Operator 40 700 Guard 4 500 Total Table 6: Labor Cost Pay (RM) 5,000 2,500 6,000 9,600 2,000 28,000 2,000 50,100 No. Activities Cost (RM)
Utilities 1 Electricity 20,000 2 Water 1,500 3 Internet 300 4 Telephone 1,000 5 Logistic 30,000 6 Labor Cost 50,100 Raw material 7 Strip 15,000 8 Casing 10,000 Packaging 9 Box 5,000 Gas 10 Nitrogen 20,000 11 Hydrogen 20,000 TOTAL 172,900 Table 7: Operation Cost Page | 29 FIB36103 PROJECT MANAGEMENT UNIKL MALAYSIA FRANCE INSTITUTE S-Curve S-curve is the tool to measure the cost baseline. It uses time-phased budget to measure and monitor the cost performance. Cost (RM) 3,000,000 2,750,000 2,500,000 2,250,000 2,000,000 1,750,000 1,500,000 1,250,000 1,000,000 750,000 500,000 250,000 0 0 10 20 30 40 50 Time (Weeks) Figure 4: Cost Baseline Budgeting Cost (RM) 0 0 5 27,050 10 135,250 15 405,750 20 946,750 25 1,893,500 30 2,407,450 35 2,623,850 40 2,677,950 44. 5 2,705,000 45 2,705,000 50 2,705,000 Table 8: Cost Budgeting Weeks Page | 30
FIB36103 PROJECT MANAGEMENT UNIKL MALAYSIA FRANCE INSTITUTE Core Price Below are the price lists of the product that our plant produces. The price is cheap because we producing electronics components. Other than that, the price is based on process involve when produce the unit. Units with high volume units also affect the price to be cheaper. Price No Model (RM) 1 W902 0. 50 2 W828 0. 70 3 W838 0. 45 4 W980 0. 33 5 W838 0. 21 6 W409 0. 54 7 W423 0. 29 8 W620 0. 41 9 W619 0. 41 10 V059 0. 09 11 W523 0. 63 12 W982 0. 48 13 V063 0. 85 14 W515 0. 54 Table 9: List Of Core Model and Price Page | 31 FIB36103 PROJECT MANAGEMENT UNIKL MALAYSIA FRANCE INSTITUTE ii.
Calculate of Return Of Investment and Payback Period For our production plant, we operate using two-shift system daily. Every day, operator will have to do overtime for four hours. The plant operates for five days a week. Each month, there will be a constant order for W828, W619 and W620. For other model, we must estimate the quantity to achieved our monthly target sales. Our target is about RM500,000 monthly. No 1 2 3 4 5 6 7 8 9 10 11 12 13 14 Model W902 W828 W838 W980 W838 W409 W423 W620 W619 V059 W523 W982 V063 W515 Price (RM) Quantity Estimate Price (RM) 0. 50 30,000. 00 15,000. 00 0. 70 255,000. 00 178,500. 00 0. 45 50,000. 00 22,500. 00 0. 33 70,000. 00 23,100. 0 0. 21 100,000. 00 21,000. 00 0. 54 55,000. 00 29,700. 00 0. 29 150,000. 00 43,500. 00 0. 41 60,000. 00 24,600. 00 0. 41 60,000. 00 24,600. 00 0. 09 50,000. 00 4,500. 00 0. 63 45,000. 00 28,350. 00 0. 48 60,000. 00 28,800. 00 0. 85 30,000. 00 25,500. 00 0. 54 70,000. 00 37,800. 00 TOTAL = 507,450. 00 Table 10: Estimate Quantity and Sales monthly. From the table above, it shows the estimate quantity of unit to be produced monthly. The models that had been bold are the models that have a constant order for every month. The model is used for telecommunication part and need to be shipped at every end of month. Page | 32 FIB36103 PROJECT MANAGEMENT
UNIKL MALAYSIA FRANCE INSTITUTE Total Income per Year Based on the table 9, we estimated our sale monthly is RM 500,000. The unit produce must be more then 1 million pieces per month. Total Capital Investment = RM 2,705,000 Monthly Sales Income (estimate) = RM 500,000 Monthly Expenses and Operation Cost = RM 172,900 Monthly Net Profit = RM 500,000 – RM 172,900 = RM 327,100 Return Of Investment (ROI) = Gain from Investment – Cost of investment Cost of investment = (500,000 * 12) – ((172,900 * 12) + 2,705,000) ((172,900 * 12) + 2,705,000) = 6,000,000 – 4,779,800 4,779,800 = 1,220,200 4,779,800 = 0. 2553 * 100 = 25. 53% Payback Period = RM 2,705,000 / RM 327,100 = 8. 27
Months = 9 Months The project only can generate the income after 222 days when the plant is fully finished. Page | 33 FIB36103 PROJECT MANAGEMENT UNIKL MALAYSIA FRANCE INSTITUTE 3. Carry Out Risk Analysis and Risk Management Risk management attempts to recognize and manage potential and unforeseen trouble spots that may occur when the project is implemented. Risk management identifies as many risk events as possible to prepare our self for any encountered problem. Minimizes their impact, manages response to those events that do materialize and provides contingency plans to cover risk events that actually materialize. Below is the table for the risk management.
Risk Event Power Failure Machine late arrival High Risk Analysis Critical Monitor furnace temperature Reschedule the activity or Gantt chart Strip easy to broke off Lack of Hydrogen or Nitrogen Existence of competitor High Provide better quality and service to customer Machine Down Critical Repair machine as soon as possible Logistic problem High Send by other courier Table 11: Risk Management Analysis Send proper training for technician to have better skills Used variety of courier Medium Medium Machine need to run in slow speed Use backup Hydrogen or Nitrogen Inspection of incoming raw material need to more accuracy Install gas monitoring system that can alarm when it reach certain level Study the competitor capability and service. Standby generator for furnace Always track the shipment status Response Action Page | 34 FIB36103 PROJECT MANAGEMENT UNIKL MALAYSIA FRANCE INSTITUTE 4. Appendixes a. Layout Design

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