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Harshadnumber,

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Homework 6 A production manager for an exercise equipment manufacturing company needs to schedule an order for 50 UltimaSteppers, which are to be shipped in week 8. Using the following table and product structure for the UltimaSteppers: Item| Lead Time| On-Hand Inventory| Components| Stepper| 2| 20| A(1), B(3),C(2)| A| 1| 10| D(1),F(2)| B| 2| 30| E(1),F(3)| C| 3| 10| D(2),E(3)| D| 1| 15| | E| 2| 5| | F| 2| 20| | Level 0 1 2 Q1: construct the Bill of Material (BOM) Q3: Develop a Gross Requirements Plan for the UltimaSteppers Q2: Develop a net material requirements plan for the UltimaSteppers Q1:

The requirements for an order of 50 UltimaSteppers: Part A:1 x number of Stepper’s =(1)(50) =50 Part B:3 x number of Stepper’s =(3)(50) =150 Part C:2 x number of Stepper’s =(2)(50) =100 Part D:1 x number of As + 2 x number of Cs =(1)(50) + (2)(100) =250 Part E:1 x number of Bs + 3 x number of Cs =(1)(150) + (3)(100) =450 Part F:2 x number of As + 3 x number of Bs =(2)(50) + (3)(150) =550 Q2: | | Week| Lead time | | | 1| 2| 3| 4| 5| 6| 7| 8| | | Stepper | Required date | | | | | | | | 50| | 2| | Order release date| | | | | | 50| | | | | A| Required date | | | | | | 50| | | | 1| | Order release date| | | | | 50| | | | | |

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B| Required date | | | | | | 150| | | | 2| | Order release date| | | | 150| | | | | | | C| Required date | | | | | | 100| | | | 3| | Order release date| | | 100| | | | | | | | D| Required date | | | 200| | 50| | | | | 1| | Order release date| | 200| | 50| | | | | | | E| Required date | | | 300| 150| | | | | | 2| | Order release date| 300| 150| | | | | | | | | F| Required date | | | | 450| 100| | | | | 2| | Order release date| | 450| 100| | | | | | | | Q3: Stepper| 1| 2| 3| 4| 5| 6| 7| 8| Gross requirement| | | | | | | | 50| On hand 20| | | | | | | | 20| Net| | | | | | | | 30| P.

O. receipt| | | | | | | | 30| P. O. elease| | | | | | 30| | | | | | | | | | | | A| 1| 2| 3| 4| 5| 6| 7| 8| Gross requirement| | | | | | 30| | | On hand 10| | | | | | 10| | | Net| | | | | | 20| | | P. O. receipt| | | | | | 20| | | P. O. release| | | | | 20| | | | B| 1| 2| 3| 4| 5| 6| 7| 8| Gross requirement| | | | | | 90| | | On hand 30| | | | | | 30| | | Net| | | | | | 60| | | P. O. receipt| | | | | | 60| | | P. O. release| | | | 60| | | | | | | | | | | | | | C| 1| 2| 3| 4| 5| 6| 7| 8| Gross requirement| | | | | 60| | | | On hand 10| | | | | 10| | | | Net| | | | | 50| | | | P. O. receipt| | | | | 50| | | | P. O. release| | 50| | | | | | | | | | | | | | | D| 1| 2| 3| 4| 5| 6| 7| 8| Gross requirement| | 100| | 20| | | | | On hand 15| | 15| | 0| | | | | Net| | 85| | 20| | | | | P. O. receipt| | 85| | 20| | | | | P. O. release| 85| | 20| | | | | | | | | | | | | | | E| 1| 2| 3| 4| 5| 6| 7| 8| Gross requirement| | | 150| 60| | | | | On hand 5| | | 5| 0| | | | | Net| | | 145| 60| | | | | P. O. receipt| | | 145| 60| | | | | P. O. release| 145| 60| | | | | | | | | | | | | | | | F| 1| 2| 3| 4| 5| 6| 7| 8| Gross requirement| | | | 180| 40| | | | On hand 20| | | | 20| 0| | | | Net| | | | 160| 40| | | | P. O. receipt| | | | 160| 40| | | | P. O. release| | 160| 40| | | | | |

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Harshadnumber,. (2016, Oct 29). Retrieved from https://graduateway.com/harshadnumber/

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