Splash Corporation

Table of Content

Splash Corporation manufactures and markets personal care products and is the personal care arm of the Splash Group of Companies which manufactures and markets personal care products. Splash Corporation is the manufacturer and marketer of personal care products for the Splash Group of Companies which is composed of wholly-owned Philippine companies. In 1985, Splash was just a Php 12,000 backyard business which later grew to a Php 4 billion enterprise all thanks to their founders, Dr. Rolando B. Hortaleza and Dr. Rosalinda A. Hortaleza.

The company is one of the Top 300 corporations in the Philipinees since 1998 and with this, the company showed their prowess as one of the key players in the personal health care industry of our country. Splash carries the brands Extraderm, Maxi-Peel, and Skin White. It also carries one of the fastest growing skin care brands in the Philippines – Biolink. In 2002, the Company invested in a Php400 million state-of-the-art manufacturing complex in Canumay, Valenzuela City which is expected to meet the Company’s capacity requirements in the medium-term. The Company established the Splash Research Institute in 1997.

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Through state-of-the-art facilities and equipment, and a research staff of more than twenty (20) chemists, pharmacists and engineers, SRI carries out the design and development of innovative products and packaging systems, thereby keeping Splash at the forefront of the personal and health care industries. It strives to maintain a two (2)-year rolling pipeline of new products. SRI also ensures that all products made available to the market are backed up by rigid clinical tests to guarantee superior efficacy, safety, stability and over-all product excellence.

Splash has grown into a multi-billion peso company, with two of its core products, exfoliant and skin whiteners, dominating their segments with market shares of 86% and 41%, respectively, based on an AC Nielsen Philippine Retail Index Report dated June 2007. The Company is ranked sixth in the Philippine personal care industry, the only Filipino owned company in the top 10. The Company aims to strengthen its presence in the personal care markets in the Asia-Pacific region and to gain a foothold in the affluent markets of Europe and North America through its health and wellness products.

To date, Splash has established market presence in over 30 countries through its distributors and local exporters. These countries include Algeria, Australia, Bahrain, Canada, Egypt, Hong Kong, India, Indonesia, Iran, Japan, Jordan, Korea, Kuwait, Lebanon, Malaysia, Nigeria, Oman, Pakistan, Qatar, Saudi Arabia, Singapore, Sudan, United Arab Emirates, Vietnam and the United States. b. Total Land Area The Splash Corporation’s plant located in Canumay West, Valenzuela City occupies a total land area of 2 hectares or approximately 20,000 square meters. c. Total Labor Force

The plant has a total of more than 500 people working for them assigned in different positions. d. Production Volume Production volume of the plant depends upon the product required to be sold. The company can produce 40,000 kg per batch of a brand of soap weighing 65 grams or 30,000 kg per batch of a 90 g soap. e. Division of Manufacturing Plant Organizational Structure of Splash Corporation (Source: www. splash. com. ph) V. Product As a company related to personal care products, Splash manufactures a variety of soaps, lotions, hair-related products and hygienic products.

Some of their many creations are the following: SKIN WHITE A series of products composed of whitening soaps, lotions, facial cleansers, facial creams and deodorants. Mainly grants costumers the right for a fairer skin free from darkening Maxi-Peel A brand trusted by many to remove pimples, blackheads and whiteheads while whitening and preventing the formation of dark spots in the face. Falls under the group of products with a generic term exfoliant. Fighting germs anytime, anywhere comes at a convenience with the product array of Hygienix s we launch the personal hygiene products with the most innovative anti-bacterial formats, ingredients and technology. Experience the natural power of nature’s extracts with Extract skin care products. Specifically formulated to deliver intense moisturizing, natural and effective whitening while deeply nourishing skin to reveal smoother, softer, naturally radiant skin. Only Kolours know how to take care of Asian hair. Through the Science of Color and Care for Asian Hair, Kolours’ unique formulation deeply penetrates hair cortex to give superior color coverage from root to tip while maintaining hair’s natural moisture.

Advanced Chroma-Plus Formula in Kolours Shampoo and Conditioner enhances various shades without changing its original color with a unique hydrating system that makes hair soft, manageable and shiny. The Power Hair Dye that provides 100% gray hair coverage and long lasting hair color. Its non-metallic formula does not cause brittleness and dryness; it even has vitamins that make hair stronger, softer and shinier. It does not stain the hands, scalp and hair line heavily. Behold the transformation of your dull, dry and damaged hair with Vitress Hair Solutions products.

It is scientifically formulated to address the specific needs of your hair. Vitress protects your hair against harsh environmental elements that may damage hair making it dull, dry, frizzy and unmanageable. Each unique product is enhanced with vitamins, minerals and natural moisturizers to nourish your hair. VI. Manufacturing Process a. Raw Materials Basically, the main raw materials of the manufacture of soap are lye or sodium hydroxide and oil. This makes up main structure of soap. b. List of Equipment * Load Cell * Cutter * Refiner * Stamping Machine * Amalgamator Mixer Conveyor Belt * Chiller * Plodder * Cartoning Machine c. Brief Description of the Process 1. Checking of Raw Material and Packaging Materials Raw materials are primarily stored in the warehouse and chemical storage area, where the procedures for each product as well as the specifications of orders are also kept.

2. Compounding This process is the start of the real processing, where all the ingredients are mixed well for homogenization. 3. Refiner In the first stage soap is compressed, refined and supplied to the vacuum chamber in shape of noodles or pellets. . Duplex Plodder The modern soap making uses a duplex plodder for the final refining, compacting & air free extrusion of a continuous bar. The plodder (extrusion machine) is a crucial piece of equipment in the entire soap plant. It plays a major role and gives a final shape in bar form to soap mass. 5. Cutter Cutting blades have a unique design that will eliminate slippage and uneven cuts. 6. Stamping Machine In this machine the desired shape and size including the brand name of the soap is made through stamping action of the machine. 7. Packaging

Involves Pillow Pack Machine (Automatic), Cartoning Machine, Shrink Packaging Process 8. Palletizing The packaged product is then fed through the palletizer that will automatically stack cases of goods or products on to a pallet. VII. Pollution Control The company is accredited and has certification from DENR and other government organization. Moreover, their wastewater is treated by a third company under splash which is why no further details were given to us. VIII. Safety Management Inside the plant, they employed designated lanes for walking and for forklifts, etc.

Also they strictly impose everything and everyone entering the manufacturing facility proper clean so they require guests to wear head covers, laboratory gown and foot rags. IX. Observation The manufacturing process was explained to us but not detailed since the tour guide is an industrial engineer. It is good that they employ cleanliness in their production facility in every aspect. Their guards are strict in terms of security. They are very accommodating since they let us see and touch the equipment including what is inside. X. Comments and Recommendation

We can commend the company for being accommodating however, the tour was a bit confusing for the students. It was as if we are discussing a manufacturing process of a product in one room then when we left the room, we are discussing the process for another product. XI. Pictures The splash corporatio Outside the plant there is a safety precaution to not smoke inside the workplace With our tour guide Engr. Wong Opening Remark Students, Faculty members, Ladies and Gentlemen, I am deeply honored to extend to you all a very warm welcome on behalf of the organizers of this seminar and to say how grateful we are to Engr.

Voltaire L. Acosta who have accepted our invitation to convene this Seminar on waste analysis and characterization and design and operation of integrated solid waste management facilites. It is gratifying to note that the agenda of the Seminar covers a wide range of very interesting items relating to solid waste management and especially those directly related to its design and operation. No matter how much we can do by ourselves, whether it be research or development, it is never enough. In a spirit of true cooperation, we the must join in an action-oriented effort to create awareness and to be more immersed in knowledge.

To the third year students who are about to learn the importance of waste analysis and the design and operation of waste management. To the fourth year students who are currently taking up their environmental engineering subject and to the fifth year students who will be discovering and implementing the theories and methodologies that they have acquired. We are hoping that this seminar will be of great help. In concluding, I wish you will benefit greatly in this event and enjoy the entirety of this seminar. Thank you and good day

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